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KOMAG Institute of Mining Technology

MISSION

Innovative solutions for economy.

VISION
Research and development centre of organizational and proprietary structure adapted to the market activity in the European Research Area and of the organizational culture creating a friendly climate for generating new ideas and realizing innovative activities, i.e. transforming new ideas into new products.
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Design

Designing of machines and equipment

Tests

Laboratory of Applied Tests

Certification

Assessment of products' conformity

Projects

Projects realized by the KOMAG Institute from European Funds

The subject of the research project includes a development of a method of a hoisting machine pulley design, using strength analyses, based on the Finite Elements Method (FEM) and dynamic analyses, using a mathematical model, describing a mine shaft hoist.

The developed mathematical models, describing dynamics of a shaft hoist, will be used for a determination of loads, changeable in time, which will become boundary conditions in the strength analysis conducted with the Finite Elements Method (FEM).

At present the Finite Elements Method is commonly used for strength analyses of hoisting machine components, in particular of a pulley. The analytical methods, used up to the present time, for determining the boundary conditions of loads in a pulley strength analysis are simplified to a significant extent and thus inaccurate. Traditional methods of determining loads omit several, essential parameters connected with operational dynamics of a mine shaft hoist such as: a hoist operational speed, a position of conveyances, elasticity of hoisting and balance ropes. These dynamic parameters are considered in the mathematical modelling process of a mine shaft hoist. Basing on such models it is possible to determine a character of changes and values of loads during an operation of a hoisting machine in a significantly more accurate manner than in the case of traditional analytical methods, which enables to conduct a more accurate strength analysis of hoisting machine components, in particular of a pulley.

Intensive cooling system of shearer ranging arms of high power with an installation of forced lubrication of gears

An intensive cooling system of shearer ranging arms of high power with an installation of forced lubrication of gears is a result of a research and development project, realized together with the Zabrzanskie Mechanical Works, Joint Stock Company (Zabrzańskie Zakłady Mechaniczne S.A.) within the framework of the Targeted Project No 6ZR8 2005 C/06 664, supported by the Ministry of Education and Science. An installation of this cooling system requires a significant modification of the R500 ranging arm, in particular as regards a lubrication and water installations. After an adaptation, this system can be applied to other types of shearer ranging arms, equipped with an installation of forced lubrication, a water installation and having sufficient space in the ranging arm frame for installing coolers. Both installations form a joint water and lubricating system.

Laboratory tests of the research model of the R500 ranging arm will enable to assess an effectiveness of cooling the gear oil, using the coolers of the intensive cooling system.

An intensive cooling system of shearer ranging arms of high power will improve lubricating conditions of gears and bearing pairs, having a direct impact onto increasing both the operational life of the gear oil as well as the operational life of shearer ranging arms.

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